多组元钛合金电子束冷床炉熔炼挥发规律研究

利用电子束冷床炉(EB炉)一次熔炼制备TC4、Ti6242、TA15钛合金铸锭,采用Langmuir定律对熔炼过程中Al、Sn、Zr、Mo等元素的挥发规律做了简要的数值分析,并与实际挥发规律进行了对比分析。结果表明:EB炉熔炼TC4、Ti6242、TA15钛合金过程中,Al元素在3种合金中的挥发率有所不同,挥发率由大到小顺序为TC4>Ti6242>TA15;Al元素是TC4钛合金中主要的挥发元素;Ti6242钛合金中,Al、Sn元素之间存在联合挥发的问题;TA15钛合金中,Al、Zr元素之间亦存在联合挥发的问题,Al元素带动了Zr元素(难挥发元素)的挥发。     

Mixed-Metal MOF-74 Templated Catalysts for Efficient Carbon Dioxide Capture and Methanation

The vast chemical and structural tunability of metal–organic frameworks (MOFs) are beginning to be harnessed as functional supports for catalytic nanoparticles spanning a range of applications. However, a lack of straightforward methods for producing nanoparticle-encapsulated MOFs as efficient heterogeneous catalysts limits their usage. Herein, a mixed-metal MOF, NiMg-MOF-74, is utilized as a template to disperse small Ni nanoclusters throughout the parent MOF. By exploiting the difference in Ni O and Mg O coordination bond strength, Ni²⁺ is selectively reduced to form highly dispersed Ni nanoclusters constrained by the parent MOF pore diameter, while Mg²⁺ remains coordinated in the framework. By varying the ratio of Ni to Mg in the parent MOF, accessible surface area and crystallinity can be tuned upon thermal treatment, influencing CO₂ adsorption capacity and hydrogenation selectivity. The resulting Ni nanoclusters prove to be an active catalyst for CO₂ methanation and are examined using extended X-ray absorption fine structure and X-ray photoelectron spectroscopy. By preserving a segment of the Mg²⁺-containing MOF framework, the composite system retains a portion of its CO₂ adsorption capacity while continuing to deliver catalytic activity. The approach is thus critical for designing materials that can bridge the gap between carbon capture and CO₂ utilization.     

冲击载荷下TC18钛合金力学性能模拟研究

TC18钛合金在退火状态下的屈服强度非常高,进行动态力学性能测试存在一定困难,可优先考虑采用数值模拟方法对其动态力学性能进行研究,而数值模拟结果的精确性主要取决于合金本构方程的精确性。为了减少数值模拟与实验结果之间的差异,在Johnson-Cook模型的基础上做了调整,利用ABAQUS软件的子程序接口自定义了材料本构子程序UMAT,以代码的形式来扩展ABAQUS程序的功能。通过与ABAQUS/Standard软件分析结果以及实验结果的对比,验证了自定义材料本构子程序UMAT计算结果的精确性与可靠性。该研究可为TC18钛合金的结构设计提供参考。     

X射线荧光光谱法测定氧化铝中杂质含量的质量控制方法

为满足本公司生产需求,实验室采用X射线荧光光谱法(XRF)测定氧化铝中SiO₂、Fe₂O₃、Na₂O含量,而XRF检测结果的准确性取决于日常质量控制效果。工作中总结出一套以XRF设备分析原理为基础结合氧化铝中SiO₂、Fe₂O₃、Na₂O测定经验的有效质量控制方法,论述了质量控制计划制定的依据及质量控制方法选择的原则,从仪器设备检测状态控制、样品制备方法选择、XRF漂移校正、标准样品检测、方法比对、人员比对及留样再测等方面详细介绍了内部质量控制方法,同时运用实验室间比对及测量审核两种外部质量控制方法对内部质量控制效果进行检验。通过统计分析内外部质量控制数据,发现实验室用XRF测定粉末压片法制样的氧化铝中SiO₂、Fe₂O₃、Na₂O含量,检测结果准确可靠,证明质量控制方法有效。该套质量控制经验对于XRF测定其他材料中杂质元素含量的质量控制方法的建立同样具有参考借鉴意义。     

Effect of strontium and zirconium doped barium cerate on the performance of proton ceramic electrolyser cell for syngas production from carbon dioxide and steam

Syngas has been produced from carbon dioxide (CO₂) and steam using a proton ceramic electrolyser cell. Proton-conducting electrolytes which exhibit high conductivity can suffer from low chemical stability. In this study, to optimize both proton conductivity and chemical stability, barium cerate and doped barium cerate are synthesized using solid state reaction method: BaCeO₃ (BC), Ba_0.6Sr_0.4CeO_3-α (BSC), Ba_0.6Sr_0.4Ce_0.9Y_0.1O_3-α (BSCY), and BaCe_0.6Zr_0.4O_3-α (BCZ). The BC, BSC, and BSCY are calcined at 1100 °C for 2 h and BCZ is calcined at 1300 °C for 12 h, respectively. All samples exhibit 100% perovskite and crystallite sizes equal 37.05, 28.46, 23.65 and 17.46 nm for BC, BSC, BSCY and BCZ, respectively. Proton conductivity during steam electrolysis as well as catalytic activity toward the reverse water gas shift reaction (RWGS) is tested between 400 and 800 °C. The conductivity increases with temperature and the values of activation energy of conduction are 64.69, 100.80, 103.78 and 108.12 kJ mol⁻¹ for BSCY, BC, BSC, and BCZ, respectively. It is found that although BCZ exhibits relatively low conductivity, the material provides the highest CO yield at 550–800 °C, followed by BSCY, BSC, and BC, correlating to the crystallite size and BET surface area of the samples. Catalytic activity toward RWGS of composited Cu and electrolytes is also measured. Additional Cu (60 wt%) significantly increases catalytic activity. The CO yield increases from 3.01% (BCZ) to 43.60% (Cu/BCZ) at 600 °C and CO can be produced at temperature below 400 °C. There is no impurity phase detected in BCZ sample after exposure to CO₂-containing gas mixture (600 °C for 5 h) while CeO₂ phase is detected in BSC and BSCY and both CeO₂ and BaO are observed in BC sample.     

高强WSTi544221合金组织与性能研究

研究了轧制变形量对WSTi544221合金棒材显微组织和力学性能的影响,并对Φ10 mm规格的棒材进行不同制度的固溶+时效处理,对比了不同热处理状态下棒材的组织和力学性能。结果表明,随着轧制变形量的增大,WSTi544221合金棒材的晶粒细化程度增大,强度逐渐提高,但塑性变化不大。经870℃×1 h/WC+520℃×6 h/AC固溶+时效处理后,强度与塑性可以获得良好匹配,当抗拉强度达到1 610 MPa、屈服强度达到1 531 MPa时,延伸率和断面收缩率可分别保持在12%和43%。     

表面活性剂对钛合金复合微弧氧化膜结构与耐磨性能的影响

为了在钛合金表面制备耐磨性能良好的复合微弧氧化膜层,研究了4种不同类型的表面活性剂对复合六方氮化硼(hBN)固体润滑微粒微弧氧化膜层微观结构及其耐磨性能的影响。结果表明,表面活性剂对复合微弧氧化(MAO)膜层的微观结构和耐磨性能有明显的影响,阳离子型表面活性剂十六烷基三甲基溴化铵降低了复合MAO膜层中h BN微粒含量,削弱了膜基结合,因而不利于膜层耐磨性能的改善;非离子型表面活性剂无水乙醇由于挥发性强导致膜层的致密性下降,降低了膜层的耐磨性能;阴离子型表面活性剂十二烷基苯磺酸钠对复合MAO膜层的结构和耐磨性能影响较小;阴离子型表面活性剂羧甲基纤维素钠则有效改善了hBN微粒在电解液中的分散性,进而改善其在MAO膜层中的复合及分布状况,从而明显改进了复合MAO膜层的耐磨性能。     

Ti6Al4V钛合金表面蓝色微弧氧化膜的制备及性能

利用微弧氧化技术在Ti6Al4V钛合金表面制备出蓝色微弧氧化膜。对微弧氧化膜的微观形貌和元素组成进行了分析,并对微弧氧化膜的显微硬度进行了测试。结果表明:微弧氧化膜表面光整,呈均匀深蓝色,其主要由Ti、Mn、O和C四种元素组成,还含有少量的V、Al和Si元素;微弧氧化膜的表面粗糙度约为0.159μm,与钛合金的表面粗糙度相近;微弧氧化膜的显微硬度为5 437.4 MPa,显著高于钛合金的显微硬度。     

Diffuse reflectance behavior of the printed cotton/nylon blend fabrics treated with zirconium and cerium dioxide and citric acid in near- and short-wave IR radiation spectral ranges

Near- and short-wave IR emission spectra of printed cotton/nylon blend fabrics coated with inorganic compounds in order to tune their diffuse reflectance behavior to the ones with woodland and desert backgrounds are investigated. In this regard, cotton/nylon blend fabrics printed with a four-color digital pattern were used as the substrate, and different concentrations of zirconium and cerium dioxide (ZrO₂ and CeO₂) with and without citric acid as a cross-linker were loaded on these fabrics using the pad-dry-cure method. The diffuse reflectance of the coated fabrics with various concentrations of nanoparticles and a cross-linker was first measured by near-infrared (NIR) diffuse reflectance spectroscopy (DRS). Then, fabrics with an optimum concentration of nanoparticles and appropriate reflectivity profiles similar to woodland and desert were investigated by field emission scanning electron microscopy (FE-SEM), energy-dispersive spectroscopy (EDS), washing, and rubbing fastness properties. In general, NIR and short-wave infrared (SWIR) reflectance of fabrics coated with ZrO₂ and CeO₂ nanoparticles in range of 1% to 1.5% (w/v [%]) was suitable for matching with different environments. According to the findings obtained from the durability test, it was concluded that the washing fastness of the treated fabrics with CeO₂ nanoparticles was excellent in both environments. FE-SEM images of the treated fabrics containing ZrO₂ and CeO₂ indicated that the presence of nanoparticles on the surface of fabrics in woodland patterns was greater than the desert ones. However, the coated fabrics with CeO₂ and citric acid in the woodland pattern have shown better dispersion with a mean particle size of 30 to 60 nm.     

退火温度对EB熔炼低成本TC4钛合金宽厚板组织和性能的影响

采用EB炉一次熔炼TC4合金扁锭作为直轧坯料,在4200 mm宽厚板轧机上成功制备出规格46 mm×2650 mm×8700 mm的低成本TC4合金宽厚板,研究了退火温度对低成本TC4合金板材显微组织和力学性能的影响。结果表明:EB熔炼TC4合金扁锭经过两火换向轧制,粗大铸态组织得到充分破碎,热轧态TC4合金板材显微组织中等轴α或条状α含量较高,横纵向室温拉伸性能差异小,横向室温冲击吸收能量小于纵向,横纵向心部强度均高于表层。TC4合金板材经750~900 ℃退火,横纵截面为等轴组织,经950 ℃退火,横纵截面为双态组织,经980 ℃退火,横截面为双态组织,纵截面为魏氏组织。随着退火温度升高,TC4合金板材抗拉强度和规定塑性延伸强度呈下降趋势,伸长率基本不变,室温冲击吸收能量先升高后降低,900 ℃退火后,强度、伸长率和冲击吸收能量达到最佳匹配。